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Inline Disperser
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IKA represents the development of continuous mixing processes. Advantages of IKA inline machines include improved product quality and better stability in fewer passes, at a lower cost to you. In IKA inline machines, the dispersion occurs in the mixing chamber, which is reduced to the smallest volume. Thus, the mixing energy is introduced into the product in the most efficient way. Additionally, with the IKA inline machines, the product flow is directed through the specially developed rotor-stator tools. This results in a consistently reproducible particle size with a narrow distribution. IKA inline machines offer numerous advanced mixing solutions for the production of coarse and fine emulsions, as well as for suspensions, wet milling, and homogenization. IKA inline machines are available in 8 different sizes and are suitable for both small scale laboratory samples and large scale production applications. All IKA inline mixers are driven via a belt drive system to maintain a constant tip speed for every machine in a series, thus ensuring scalability. |
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The IKA ultra- turrax UTL 2000 is a high-performance single-stage dispersing machine used for the production of emulsions and suspensions in continuous operations. The UTL 2000 uses the rotor-stator principle and is best suited for continuous applications that cannot be accomplished using conventional stirring methods. The UTL single stage dispersing machine is equipped with a high flow mixing tool that provides moderate shear for the general purpose of blending and homogenizing processes. In order to configure the UTL to meet a variety of application needs, IKA offers a wide selection of generators for all machine sizes. Different generator designs allow adjusting the level of dispersing energy. In addition, they are also designed to accommodate materials of different viscosities and initial particle size. The ultra- turrax in-line machine UTL uses similar shear principles as the popular ultra- turrax machines UTC for batch operations. The UTL can be used for single pass operations or in a recirculation loop with a batch tank or reactor. Minimized volume of the mixing chamber ensures uniform shear on the product. In batch process the machine UTL is arranged in recirculation over a mixing vessel. During the full continuous process the components to be mixed are fed into the machine at an appropriate rate through various inlet connections. These components are then thoroughly mixed, dispersed or homogenized within the machine and discharged from the machine through the outlet. Thus, all particles or droplets are treated producing a narrow particle or droplet size distribution with minimal concentration/quality variations. Additionally, the UTL 2000 creates a pumping action which can be used for transfer purposes at low to moderate viscosities with a maximum of about 20 m (ca. 2 bar). The high shear dispersing machine ULTRA-TURRAX UTL 2000 is available in eight sizes. The possible throughput varies from 50 l/h up to 125,000 l/h. All sizes of machines work with the same circumferential speed of the rotor which provides for a reliable scale-up. Advantages of the ultra- turrax UTL machine
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The IKA ULTRA-TURRAX UTL 2000 is inline high-performance single-stage dispersing machine used for the production of emulsions and suspensions. The UTL 2000 uses the rotor-stator principle and is best suited for continuous applications that cannot be accomplished using conventional stirring methods. The UTL single stage dispersing machine is equipped with a mixing tool (generator) that provides moderate shear for the general purpose of blending and homogenizing processes. In order to configure the UTL to meet a variety of application needs, IKA offers a wide selection of generators for all machine sizes. Different generator designs allow adjusting the level of dispersing energy. In addition, they are also designed to accommodate materials of different viscosities and initial particle size. The ULTRA-TURRAX in-line machine UTL uses similar shear principles as the popular ULTRA-TURRAX machines UTC for batch operations. The UTL can be used for single pass operations or in a recirculation loop with a batch tank or reactor. Minimized volume of the mixing chamber ensures uniform shear on the product. In batch process the machine UTL is arranged in recirculation over a mixing vessel. During the full continuous process the components to be mixed are fed into the machine at an appropriate rate through various inlet connections. These components are then thoroughly mixed, dispersed or homogenized within the machine and discharged from the machine through the outlet. Thus, all particles or droplets are treated producing a narrow particle or droplet size distribution with minimal concentration/quality variations. Additionally, the UTL 2000 creates a pumping action which can be used for transfer purposes at low to moderate viscosities with a maximum of about 20 m (ca. 2 bar). The high shear dispersing machine ULTRA-TURRAX UTL 2000 is available in eight sizes. The possible throughput varies from 50 l/h up to 125.000 l/h. All sizes of machines work with the same circumferential speed of the rotor which provides for a reliable scale-up. Advantages of the ULTRA-TURRAX UTL machine:
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Product Name : UTL Economy Line
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The ika dispax-reactor® dr 2000 is a three-stage high shear inline dispersing machine used for the production of very fine emulsions and suspensions. Shear forces that occur in the working chamber produce a drastic increase of mass transfer and accelerate the dissolving rates of mono and macromolecular substances. Three rotor-stator combinations (generators) in a series ensure small- droplet or particle size and a very narrow distribution spectrum. This process promotes a long stability of mixtures in a single pass, especially when working with emulsions. the dispax-reactor® inline machine uses shear principles similar to the popular ultra-turrax® machines utc and utl. Minimized volume in the mixing chamber ensures uniform shear on the product. for discontinuous processes, the inline machine dr can be installed with a batch tank or reactor containing the pre-mixed product. When the mixture passes through the dispersing machine, it is homogenized optimally. for continuous processes, the components to be mixed are fed into the machine at an appropriate rate through the inlet connections. Here, the components are thoroughly mixed, dispersed or homogenized within the machine, and then discharged through the outlet. in order to configure the dispax-reactor® dr to meet a variety of application needs, ika offers a wide selection of generators. The standard rotor-stator (generator) combination consists of a coarse, medium and fine rotor-stator. When installed in a series, this configuration ensures satisfactory particle size reduction while providing optimum dispersing results in a single pass. the high shear dispersing machine dispax-reactor® dr 2000 is available in eight sizes. The possible throughput varies from 80 (dr 2000/03) up to 125. 000 l/h (dr 2000/50) when using water. All sizes of machines work with the same circumferential speed of the rotor which provides a reliable scale-up. advantages of the dispax-reactor® dr 2000 machine:
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The DISPAX-REACTOR® DRS is an inline ultra high shear dispersing machine used to achieve the finest micro-emulsions and suspensions. Extremely high shear rates (up to 190.000 1/s) combined with a fine generator geometry enable crushing of droplets and solids particles down to the nanoscale. The resulting product has long-term stability which reduces the need for emulsifying agents and thickeners. Because of the extremely high energy density, other dispersing aids can be reduced or possibly eliminated. The DRS is usually equipped with a two-stage rotor-stator system (generators). The high tip speed of 40 m/s (10.000 fpm) often negates the need for a third stage. The DRS, designed with the same high quality features as the ULTRA-TURRAX® UTL and the DISPAX-REACTOR® DR, is especially well suited for challenging pharmaceutical applications. The high shear dispersing machine DISPAX REACTOR® DRS 2000 is available in five sizes. The possible throughput (H2O) varies from 700 to 40.000 l/h. All machine sizes work with the same circumferential speed of the rotor which provides for a reliable scale-up. Advantages of the DISPAX-REACTOR® DRS 2000 machine:
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The ika mk 2000 is a high-performance inline colloid mill capable of performing wet and fine milling of tough and grainy raw materials. The mk 2000 is especially suitable for the production of colloidal solutions or extremely fine emulsions and suspensions. Excellent dispersing performance allows the ika colloid mill mk 2000 to be used for continuous processes, providing a narrow distribution range of ground particles in a single pass. For challenging milling tasks the colloid mill can be installed into a recirculation loop with a working vessel by means of tube connections. for optimum adaptation of the machine to the process it can be equipped with different milling tools. The spiral geared as well as cross geared tools are available. the conical geometry of the milling tools enables an axial displacement of the stator for an infinite adjustment of the milling gap. This allows influencing the dispersing effect, particularly regarding tasks with variable raw materials. as neither the rotor nor the stator is slotted throughout, the probability of particles passing through the generator untreated is negligibly small. These collective features enable the ika colloid mill mk to achieve the finest particle size reduction, thereby contending with a high pressure homogenizer by attaining similar dispersing results at higher flow rates. the ika colloid mill mk 2000 is available in seven different sizes, with varied possible throughput from 200 to 80. 000 l/h. All machine sizes can work with the same circumferential rotor speed, which ensures reliable scale-up. advantages of the ika mk 2000:
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The IKA MKO 2000 is a high-performance inline cone mill capable of performing wet and fine milling of tough and grainy or crystalline raw materials. The MKO 2000 is especially suitable for the de-agglomeration of suspensions. Excellent dispersing performance allows the IKA Cone Mill MKO 2000 to be used for continuous processes, providing a narrow distribution range of ground particles in a single pass. For challenging milling tasks the cone mill can be installed into a recirculation loop with a working vessel by means of tube connections. The cone mill MKO 2000 differs from the colloid mill MK 2000 offered by IKA due to its special milling tool. The first stage is identical with that of the colloid mill, geared towards and serves for feeding and pre-milling of the product. Instead of gear cutting tools, the other conical rotor/stator parts are coated with an extremely hard coating that has a very rough surface texture. The coatings consist of high quality materials such as carbides and ceramics. Alternatively, IKA also provides solid tools comprised of zirconium ceramic. The milling tool produces an intense shear zone that can process materials with medium or high viscosities. It generally causes an even narrower distribution and finer particle size than a colloid mill. The wet milling combined with a solid content provides good results even with low viscosity masses. The conical geometry of the milling tool enables an axial displacement of the stator for an infinite adjustment of the milling gap. In addition to the rotating speed, the energy input and thus the dispersion effect can also be affected by adjusting the gap between rotor and stator. For applications with a fixed grinding gap and high demands for reproducibility, the infinite adjustment of the milling gap can be replaced by a system with fixed spacers The combination of small grinding gaps with the friction between the tools and product allows for an excellent grinding effect. Unlike other corundum mills where tool-wear leads to permanent contamination, the rotor/stator tools of the MKO are not in contact with each other. Special versions are designed in a manner which precludes any metal contamination, even with abrasive products. These collective features make the IKA cone mill a unique device for wet milling and the de-agglomeration of suspensions. The IKA Cone Mill MKO 2000 is available in seven different sizes, with varied possible throughput from 25 to 6.000 l/h referring to water. All machine sizes do work with the same circumferential rotor speed, which ensures reliable scale-up. Other Information
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IKA Group Ms. Nandini Ramesh (Marketing Executive) No. 814 / 475, Survey No. 129 / 1, Mysore Road, Kengeri Bengaluru - 560 060, Karnataka, India |
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