Solid Liquid Mixer

The inline powder wetting machine MHD 2000 is designed for quantitative inline mixing of powders and liquids with minimal air entry. The liquid mixing component is usually added to the powder wetting machine MHD 2000 via a positive-displacement pump. The dosing of the solid occurs by means of a volumetric or gravimetric metering unit. The powder wetting machine MHD 2000 is able to process up to 80% solid content in just one passage. The patented design of the powder wetting machine MHD 2000 prevents liquid splashes from getting into the inlet area of the solid. This way lump formations or adhesions are reliably avoided. A quickly rotating multi-blade mixing tool creates a highly turbulent flow in the working chamber of the powder wetting machine MHD 2000, ensuring optimal wetting and mixing of the components. The powder wetting machine MHD 2000 is available in 7 sizes and comes with numerous accessories.

Other Information

• Pay Mode Terms: L/C (Letter of Credit), Other
• Minimum Order Quantity: 1 Piece/Pieces
• Port of Dispatch: Bangalore
• Delivery Time: 2-3 weeks
• Packaging Details: Euro Standard Shipping Pallets
  7 ply carton boxes.
  container capacity : 20 feet and 40 feet
  

The IKA CMS 2000 is an in-line mixer that creates a strong vacuum to feed powders at high flow rates and disperse them into a liquid stream. This extremely high suction capacity is ideal for wetting out difficult-to-mix powders. The CMS is typically installed in a batch (re-circulation) arrangement.

The machine CMS offers a functional and cost-efficient method of incorporation of solids into liquids in a simple way - without additional dosing systems. Additionally, this method of incorporation eliminates the disadvantages associated with traditional batch processes with a stirrer in a vessel.

The IKA CMS has two horizontal liquid connections and a vertical solids connection. The liquids connections (liquid inlet and mixture outlet) are attached to a vessel. The solids are aspirated over the vertical connection (solids inlet).

A liquid phase is filled into a vessel. A negative pressure is created inside the machine by displacement of the liquid in connection with high flow speeds. This enables suction of the solids directly from a packing (bag, barrel, big bag empty station or similar) by means of a suction pipe or from a run-down funnel. Solids and liquids are conveyed in two separate rotor stages and are only combined in the area with the highest turbulence, which guarantees an agglomeration-free dispersion of the product.

The IKA CMS 2000 is available in eight different sizes. The possible suction rates vary from 20 to 28.000 kg/h. All sizes of the machine work with the same circumferential speed of the rotor which ensures a reliable scale-up.

Advantages of the IKA CMS 2000:

• Efficient suction system with high throughput performances
• Simple, yet robust design
• Self-adjusting supply of solids and liquids
• No additional dosing systems necessary
• Closed system, preventing dust and solvent emissions
• Wetting particle to particle, thus preventing the agglomerate formation
• No loss of raw materials by bundle handling
• Impressive reduction of production times
• Reduced raw material insertion by better disintegration of the raw materials
• Compact manufacturing method
• Easy scale-up processes developed with the laboratory machine CMS onto production machines CMS
• Manufactured according to EHEDG guidelines (European Hygienic Engineering and Design Group)
• Machine is self-draining and CIP resp. SIP capable
• All wetted parts are 316L or 316 Ti stainless steel
• Fully automatable
• 3A-Sanitary conformed and certified
• Pharmaceutical execution available upon request
• Explosion protected executions according to ATEX 95 guidelines deliverable

IKA engineers and application experts are available to assist you with questions regarding installation of the machine CMS into your existing process system or regarding expansion of the scope of supply for a new complete production plant.

Other Information

• Pay Mode Terms: T/T (Bank Transfer), Other
• Minimum Order Quantity: 1 Piece/Pieces
• Port of Dispatch: b
• Delivery Time: 2-3 weeks
• Packaging Details: Euro Standard Shipping Pallets
  7 ply carton boxes.
  container capacity : 20 feet and 40 feet
  

The high shear mixing and dispersing machine DBI 2000 is suited for batch operations with a recirculating loop and is directly mounted to the vessel bottom. The dispersing machine DBI 2000 enables suction, pumping, and self-cleaning under CIP conditions. The dispersing machine DBI 2000 has a patented two-stage design. This allows for it to be mounted onto a production plant in such a manner that the product is transferred through either one or both stages. The first level of the dispersing machine DBI 2000 has a bottom stirrer and a special pump rotor that creates turbulence in the vessel and high circulation capacities, even for highly-viscous products. The second stage of the dispersing machine DBI 2000 is equipped with a rotor-stator system that ensures qualitative homogenizing and tight particle size distribution. The suction of powders or liquids directly into the mixing chamber of the dispersing machine DBI 2000 is possible without an additional vacuum pump.

Other Information

• Pay Mode Terms: T/T (Bank Transfer), Other
• Minimum Order Quantity: 1 Piece/Pieces
• Port of Dispatch: Bangalore
• Delivery Time: 2-3 weeks
• Packaging Details: Euro Standard Shipping Pallets
  7 ply carton boxes.
  container capacity : 20 feet and 40 feet
  

The patented IKA MHD 2000 (mixing-homogenizing-dispersing) system is designed for mixing solids (powders, granulates) with liquids. It is predominantly used for fully continuous production processes. The MHD unit is particularly suitable for applications which meet at least one of the following criteria:

• The process should largely occur in a single pass.
• Up to 80% solid concentrations are to be incorporated in a single pass.
• A reaction occurs immediately after mixing.
• The liquid phase is already highly viscous.
• The amount of energy required for the mixing process is to be minimized.
• The solid is a granulate and is to be crushed mechanically as well as mixed.
• The amount of entrapped air is to be minimized.

The MHD 2000 has two horizontal liquid connections and one vertical connection for the solid material. The liquid phase is fed through the upper inlet normally by means of a positive displacement pump or from a pressurized feed system. The liquid is introduced, distributed across the MHD‘s concentric drum and dosed into the pre-mixing chamber through multiple apertures. The solid is fed vertically into the pre-mixing chamber from the top via a chute, by means of a dosing device (screw feeder, rotary feeder, etc.). The dry feed section and the wet pre-mixing chamber are separated by a feed screw. The liquid and solid phases come into contact in the definite proportions in the pre-mixing chamber. On leaving the pre-mixing chamber, the components are immediately dispersed by an optional rotor-stator system with high shear action, producing a high quality, agglomerate-free product in a single pass. The mixed product is discharged by gravity feed through the liquid outlet at the lowest point on the unit.

This unique wetting method was developed to minimize air entrapment, which can occur in solid/liquid dispersion systems based on the Venturi principle.

Throughput of the MHD is set by adjusting the dosage system. The amount of energy required, and thus the degree of mixing, is determined by the speed and the tool configuration chosen. For simple processes such as filling tanks or storage containers, volumetric dosage systems are generally adequate. In the case of fully continuous processes requiring high levels of precision, quantity controlled dosage pumps are used for the liquids and differential dosage scales for the solids. The results are generally accurate to within 0.5% or better.

The MHD 2000 mixing system is available in eight different sizes with throughput volumes of between 60 and 40,000 l/h. All sizes operate at the same rotor peripheral speed, thus ensuring the most reliable conditions for scale-up.

Advantages of the IKA MHD 2000:

• Three process steps in one machine: Mixing / Homogenizing / Dispersing
• Fully continuous mode of operation
• Possibility of high solid flows up to 80% in one pass, depending on the product
• Wide range of mixing tools adaptable to process requirements
• Finest particle sizes attainable by installation of up to three dispersion levels
• Suitable for wet grinding processes
• No additional aeration by transport of solids
• Suitable for high viscosity products
• Closed system preventing dust and solvent emissions
• Wetting particle to particle, thus preventing agglomerate formation
• No loss of raw materials by bundle handling
• Impressive reduction of production times
• Reduced raw material insertion requirements because of better raw material disintegration
• Compact design
• Easy scale-up processes from MHD laboratory machine to MHD production plant.

Other Information

• Pay Mode Terms: T/T (Bank Transfer), Other
• Minimum Order Quantity: 1 Piece/Pieces
• Port of Dispatch: Bangalore
• Delivery Time: 2-3 weeks
• Packaging Details: Euro Standard Shipping Pallets
  7 ply carton boxes.
  container capacity : 20 feet and 40 feet
  

Product Name : DR-PB (PMB)

The dispax-reactor® DR-PB 2000 is designed for quantitative inline mixing of solids and liquids at highest requirements regarding the dispersing quality. The solid as well as the liquid phase are dosed with the required exactness. The quantity controlled feeding of the raw materials allows to produce a ready made product in only one passage.

The DR-PB is equipped with three dispersing stages, producing a very fine suspension even in case of coarser raw materials. Different rotor-stator types are available, so that the machine can be adapted in an optimum way to the product.

Typical applications for the dispax-reactor® DR-PB are e.g. the continuous incorporation of polymer granules or powders (SBS, EVA) into hot bitumen or the incorporation of cereals into water.

Other Information

• Pay Mode Terms: L/C (Letter of Credit), Other
• Minimum Order Quantity: 1 Piece/Pieces
• Port of Dispatch: Bangalore
• Delivery Time: 2
• Packaging Details: Euro Standard Shipping Pallets
  7 ply carton boxes.
  container capacity : 20 feet and 40 feet