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Pilot Plants

IKA's Pilots connect your lab with the large-scale production. IKA ensures a seamless transition from product development to mass production by offering an equipment series where the same machine can handle both small and large capacities. The magic LAB, LABOR-PILOT and PROCESS-PILOT machines are perfectly suited for the optimization of product recipes and process parameters. The Pilots are characterized by the same specific energy input as the analogical IKA inline machines with higher flow rates. They enable the production of coarse and fine dispersions, lump and dust-free input of powder into liquids, as well as homogenous mixing. A vast array of accessories is available to convert these inline mixing machines into full lab and pilot mixing plants.

IKA's Pilot Master Plant systems have batch capacities of 10, 25 and 50 litres, are designed for mixing and dispersing, and provide effective suction of solid and liquid additives. The plant was developed specifically for products with a high viscosity (of up to 100,000 mPa·s). Master Plant systems allow for high-quality emulsions and suspensions to be produced and degassed in a very short period of time.


Magic Lab


Magic Lab

The magic LAB is a small-scale laboratory dispersing machine most frequently used for developing new products or optimizing existing process techniques. The laboratory dispersing machine magic LAB with seven interchangeable modules is suited for a multitude of dispersing and homogenizing tasks as well as the mixing of solids and liquids. Important parameters of the lab dispersing machine magic LAB are constructionally identical to those of IKA's Series 2000 inline production machines: UTL, DR, CMS, MHD, MK and MKO. Therefore, the laboratory dispersing machine magic LAB allows for safe scale-up to IKA production machines. The module ULTRA-TURRAX UTC changes the laboratory dispersing machine magic LAB into a batch disperser, similar to the larger IKA machine UTC. Here, the magic LAB is turned upside down and mounted to a telescope stand. The module Micro-Plant changes the lab dispersing machine magic LAB into a recirculation system.

The speed, torque, and temperature can be set and recalled via the operation and information center for the laboratory dispersing machine magic LAB. The labworldsoft software allows for storage of process data and enables PC control of the magic LAB. The laboratory dispersing machine comes in a transport box which can also house various modules.

Other Information

  • Pay Mode Terms: T/T (Bank Transfer), Other
  • Minimum Order Quantity: 1 Piece/Pieces
  • Port of Dispatch: Bangalore
  • Delivery Time: 2-3 weeks
  • Packaging Details: Euro Standard Shipping Pallets 7 ply carton boxes. container capacity : 20 feet and 40 feet


Process Pilot

The inline laboratory dispersing machine PROCESS-PILOT 2000/4 is a homogenizing and dispersing all-rounder that can very easily be equipped with 8 different modules. The laboratory dispersing machine PROCESS-PILOT is suited for homogenizing, dispersing, suspending, solid-liquid mixing, and wet milling. The design concept of laboratory dispersing machine allows for individual modules to be replaced very quickly and easily. This way the laboratory dispersing machine PROCESS-PILOT can be customized to fit particular procedural demands. Important process parameters of the laboratory dispersing machine PROCESS-PILOT such as circumferential speed, tool and processing chamber geometry are structurally identical to those of the Series 2000 production machines: UTL, DBI, DR, DRS, CMS, MHD, MK and MKO. This allows for the constant shear stress to be reached with all machine sizes and ensures a reliable scale-up. 

The laboratory dispersing machine PROCESS-PILOT 2000/4 can be upgraded to a high-speed dispersing machine with the PROCESS-PILOT CONTROLLER. 

The laboratory dispersing machine PROCESS-PILOT 2000/4 differs from the alternative LABOR-PILOT 2000/4 machine due to the applied seal technology. The PROCESS-PILOT enables working under pressure and vacuum as well as at elevated temperatures.

Other Information

  • Pay Mode Terms: T/T (Bank Transfer), Other
  • Minimum Order Quantity: 1 Piece/Pieces
  • Port of Dispatch: Bangalore
  • Delivery Time: 2-3 weeks
  • Packaging Details: Euro Standard Shipping Pallets 7 ply carton boxes. container capacity : 20 feet and 40 feet


Process Pilot


Labor- Pilot


Labor- Pilot

The inline laboratory dispersing machine labor- pilot 2000/4 is a homogenizing and dispersing all-rounder that can easily be converted from one process module to another. Six different modules are available. The laboratory dispersing machine labor- pilot is suited for homogenizing, dispersing, suspending, solid-liquid mixing, and wet milling. The design concept of the laboratory dispersing machine allows for a very quick and easy replacement of individual modules. The laboratory dispersing machine labor- pilot modules can be customized to fit particular procedural demands. Important process parameters of the laboratory dispersing machine labor- pilot such as circumferential speed, tools and processing chamber geometry are structurally identical to those from the Series 2000 production machines: UTL, DR, DRS, MHD, MK and MKO. This allows for the constant shear stress to be reached with all machine sizes and ensures a reliable scale-up. 

The laboratory dispersing machine labor- pilot 2000/4 can be upgraded to a high-speed dispersing machine with the labor- pilot- controller. 

The laboratory dispersing machine labor- pilot 2000/4 differs from the alternative process- Pilot 2000/4 machine due to the applied seal technology and two additional process modules for powder entry in recirculation mode.

Other Information

  • Pay Mode Terms: L/C (Letter of Credit), Other
  • Minimum Order Quantity: 1 Piece/Pieces
  • Port of Dispatch: Bangalore
  • Delivery Time: 2-3 weeks
  • Packaging Details: Euro Standard Shipping Pallets 7 ply carton boxes. container capacity : 20 feet and 40 feet


Magic Lab

The magic LAB is a small-scale laboratory dispersing machine most frequently used for developing new products or optimizing existing process techniques. The laboratory dispersing machine magic LAB with seven interchangeable modules is suited for a multitude of dispersing and homogenizing tasks as well as the mixing of solids and liquids. Important parameters of the lab dispersing machine magic LAB are constructionally identical to those of IKA's Series 2000 inline production machines: UTL, DR, CMS, MHD, MK and MKO. Therefore, the laboratory dispersing machine magic LAB allows for safe scale-up to IKA production machines. The module ULTRA-TURRAX UTC changes the laboratory dispersing machine magic LAB into a batch disperser, similar to the larger IKA machine UTC. Here, the magic LAB is turned upside down and mounted to a telescope stand. The module Micro-Plant changes the lab dispersing machine magic LAB into a recirculation system. 

The speed, torque, and temperature can be set and recalled via the operation and information center for the laboratory dispersing machine magic LAB. The labworldsoft software allows for storage of process data and enables PC control of the magic LAB. The laboratory dispersing machine comes in a transport box which can also house various modules.

Other Information

  • Pay Mode Terms: T/T (Bank Transfer), Other
  • Minimum Order Quantity: 1 Piece/Pieces
  • Port of Dispatch: Bangalore
  • Delivery Time: 2-3 weeks
  • Packaging Details: Euro Standard Shipping Pallets 7 ply carton boxes. container capacity : 20 feet and 40 feet


Magic Lab


Magic Lab


Magic Lab

The magic lab is a small-scale laboratory dispersing machine most frequently used for developing new products or optimizing existing process techniques. The laboratory dispersing machine magic lab with seven interchangeable modules is suited for a multitude of dispersing and homogenizing tasks as well as the mixing of solids and liquids. Important parameters of the lab dispersing machine magic lab are constructionally identical to those of ika's series 2000 inline production machines: utl, dr, cms, mhd, mk and mko. Therefore, the laboratory dispersing machine magic lab allows for safe scale-up to ika production machines. The module ultra-turrax utc changes the laboratory dispersing machine magic lab into a batch disperser, similar to the larger ika machine utc. Here, the magic lab is turned upside down and mounted to a telescope stand. The module micro-plant changes the lab dispersing machine magic lab into a recirculation system.

the speed, torque, and temperature can be set and recalled via the operation and information center for the laboratory dispersing machine magic lab. The labworldsoft software allows for storage of process data and enables pc control of the magic lab. The laboratory dispersing machine comes in a transport box which can also house various modules.

Other Information

  • Pay Mode Terms: T/T (Bank Transfer), Other
  • Minimum Order Quantity: 1 Piece/Pieces
  • Port of Dispatch: Bangalore
  • Delivery Time: 2-3 weeks
  • Packaging Details: Euro Standard Shipping Pallets 7 ply carton boxes. container capacity : 20 feet and 40 feet


Pilot Plants

Product Name : Labor-Pilot


The inline laboratory dispersing machine labor-pilot 2000/4 is a homogenizing and dispersing all-rounder that can easily be converted from one process module to another. Six different modules are available. The laboratory dispersing machine labor-pilot is suited for homogenizing, dispersing, suspending, solid-liquid mixing, and wet milling. The design concept of the laboratory dispersing machine allows for a very quick and easy replacement of individual modules. The laboratory dispersing machine labor-pilot modules can be customized to fit particular procedural demands. Important process parameters of the laboratory dispersing machine labor-pilot such as circumferential speed, tools and processing chamber geometry are structurally identical to those from the series 2000 production machines: utl, dr, drs, mhd, mk and mko. This allows for the constant shear stress to be reached with all machine sizes and ensures a reliable scale-up.

the laboratory dispersing machine labor-pilot 2000/4 can be upgraded to a high-speed dispersing machine with the labor-pilot-controller.

the laboratory dispersing machine labor-pilot 2000/4 differs from the alternative process-pilot 2000/4 machine due to the applied seal technology and two additional process modules for powder entry in recirculation mode.



Other Information

  • Pay Mode Terms: L/C (Letter of Credit), Other
  • Minimum Order Quantity: 1 Piece/Pieces
  • Port of Dispatch: Bangalore
  • Delivery Time: 2-3 weeks
  • Packaging Details: Euro Standard Shipping Pallets 7 ply carton boxes. container capacity : 20 feet and 40 feet


Pilot Plants


Process-pilot


Process-pilot

The inline laboratory dispersing machine PROCESS-PILOT 2000/4 is a homogenizing and dispersing all-rounder that can very easily be equipped with 8 different modules. The laboratory dispersing machine PROCESS-PILOT is suited for homogenizing, dispersing, suspending, solid-liquid mixing, and wet milling. The design concept of laboratory dispersing machine allows for individual modules to be replaced very quickly and easily. This way the laboratory dispersing machine PROCESS-PILOT can be customized to fit particular procedural demands. Important process parameters of the laboratory dispersing machine PROCESS-PILOT such as circumferential speed, tool and processing chamber geometry are structurally identical to those of the Series 2000 production machines: UTL, DBI, DR, DRS, CMS, MHD, MK and MKO. This allows for the constant shear stress to be reached with all machine sizes and ensures a reliable scale-up.

The laboratory dispersing machine PROCESS-PILOT 2000/4 can be upgraded to a high-speed dispersing machine with the PROCESS-PILOT CONTROLLER.

The laboratory dispersing machine PROCESS-PILOT 2000/4 differs from the alternative LABOR-PILOT 2000/4 machine due to the applied seal technology. The PROCESS-PILOT enables working under pressure and vacuum as well as at elevated temperatures.

Other Information

  • Pay Mode Terms: T/T (Bank Transfer), Other
  • Minimum Order Quantity: 1 Piece/Pieces
  • Port of Dispatch: Bangalore
  • Delivery Time: 2-3 weeks
  • Packaging Details: Euro Standard Shipping Pallets 7 ply carton boxes. container capacity : 20 feet and 40 feet










Contact us

Ms. Nandini Ramesh (Marketing Executive)
No. 814 / 475, Survey No. 129 / 1, Mysore Road, Kengeri
Bengaluru, Karnataka - 560 060, India
Telephone:  +(91)-(80)-26253900/ 26253960



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